Rooftop Package Unit Controller - SMT-850 Halo Freshdesk Guide

Support and commissioning guide for the Smart Temp SMT-850 Halo controller when used as the new rooftop package unit controller.
Safety and scope: Installer menu, wiring, relay outputs, BMS communications and rooftop package unit control settings must only be changed by a competent HVAC technician or electrician. Always follow the rooftop unit wiring diagram and installation instructions first. The Halo controller is low-voltage only and should not have mains voltage applied to low-voltage terminals.

1. Controller overview

ItemSupport summary
ControllerSmart Temp SMT-850 Halo, 7 inch colour touch screen controller with Wi-Fi, scheduling, zone control and installer-configurable HVAC logic.
ApplicationRooftop package unit control, including heat/cool or heat pump logic, fan control, staged outputs, 0-10 V outputs, optional zone dampers, economy functions and BMS interface where configured.
Support positionConfirm whether the fault is user operation, schedule/override, Wi-Fi/app, installer configuration, wiring/DIP switches, rooftop unit response or BMS communications before recommending controller replacement.
Installer PINDefault installer PIN is 0021 unless changed by the installer. Do not change the PIN unless the site has agreed to a documented handover process.
First question for support: Is the controller failing to operate the rooftop package unit, or is the customer asking how to use the screen/app/schedule? This determines whether to use the user flow or installer flow.

2. Basic user operation

FunctionInstructionSupport note
ModePress the Mode icon and select Off, Heat, Cool or Auto depending on the site requirement.Auto mode allows the controller to decide heating or cooling based on set points and room temperature.
Set pointUse the up/down arrows beside Heat Set or Cool Set.If an override ribbon appears, select the required override duration. In commercial mode, some stop/setback temperatures may be installer locked.
FanSelect Fan Auto or Fan On where available. Fan speed may be shown if configured.Available fan speeds depend on DIP and installer configuration.
SchedulePress Schedule to edit times and occupied/unoccupied events where enabled.Commercial mode typically uses Start and Stop events with an after-hours override timer.
Info / AlertPress Info or the alert icon to see current status, errors and installer contact details.Ask customer for a photo of the Info screen before dispatch where possible.

3. Wi-Fi and app pairing flow

Start: Customer wants app control or Wi-Fi connection
Open More → Wi-Fi
Tick Enable Wi-Fi, then select Setup Connection
Scan for networks or use Hidden Network if SSID is not broadcast
Select network, enter password and press Connect
Decision - Does it show connection success and Pair App?
YesNo
Open the Smart Temp app, select Add New Device / Scan and scan the QR code shown on the Halo controller.Check password, Wi-Fi signal, router security setting, firewall/server access, and whether the network is hidden. If Wi-Fi joins locally but server confirmation fails, suspect firewall/router internet access.

4. Installer setup flow

Start: New rooftop package controller installation or replacement
Step 1 - Isolate power to the rooftop unit and control circuit
Step 2 - Photograph existing wiring and confirm rooftop package unit control requirements
Step 3 - Mount Halo base level and land wiring to correct terminals
Step 4 - Set DIP switches before powering up
Step 5 - Enter Installer menu using PIN 0021 unless changed
Step 6 - Configure equipment, fan, I/O, schedules, comms and zones/economy as required
Step 7 - Exit and Save, then complete commissioning tests before handover

5. Wiring and DIP switch reference

Terminal / settingPurposeRTU support note
24 / 24CController power supply terminals.Halo is typically 24 V AC but can run from low-voltage AC/DC within specification. Confirm polarity if DC powered.
RRelay common for main outputs.Factory link between 24 and R may be used or removed where volt-free outputs are required.
G / G1Fan or low fan speed.If multi-speed fan is used, check SW1 and Aux relay allocation.
Y1 / Y2Cooling/compressor stages depending on heat/cool or heat pump logic.Confirm stage count, anti-cycle timer, minimum run timer and rooftop unit staging logic.
W1 / O/B, W2Heat/reversing valve and auxiliary heat depending on DIP settings.If heating runs in cooling or cooling runs in heating, check SW2/SW3 and reversing valve logic first.
Aux relays 1-5Assignable relay functions.Can be used for additional compressor stages, alarms, economy dampers or other assigned functions.
UI 1-4Universal inputs for sensors, switches, alarms or 0-10 V inputs.Use for outside air sensor, occupancy, fault or override inputs where configured.
AO 1-30-10 V analogue outputs.Use for damper, valve, DC fan or inverter capacity control. The controller provides signal only; actuator motive power is external.
Comms A/BRS-485 communications.Used for Modbus RTU, BACnet MSTP and high-level/protocol adapter applications.
DIPOFFON
SW1-1 Fan speedsSingle speed fanMulti speed fan
SW1-2 Equipment logicHeat / CoolHeat Pump
SW1-3 Fan / reversing valve logicGas heat in HC mode or reversing valve on in cool when SW2 is ONElectric heat in HC mode or reversing valve on in heat when SW2 is ON
SW1-4Leave OFFNot used

6. Rooftop package unit commissioning flow

Start: Controller wired and installer options configured
Step 1 - Test zones/dampers first if fitted
Open all zones, physically confirm open. Close one at a time and physically confirm operation. Do not run rooftop unit with unsafe airflow.
Step 2 - Test fan only
Confirm G/fan output energises and rooftop unit fan responds correctly. Confirm speed control if configured.
Step 3 - Test cooling call
Set Cool mode and lower cool set point. Confirm correct Y/compressor stage, fan and any damper/economy output response.
Step 4 - Test heating call
Set Heat mode and raise heat set point. Confirm heat output, reversing valve logic and fan logic suit the rooftop unit.
Step 5 - Test schedules and after-hours override
Confirm occupied/unoccupied times, setback values and after-hours run timer if commercial mode is used.
Step 6 - Test BMS or high-level interface if fitted
Confirm address, baud, parity, stop bits, protocol and BMS point operation.
End: Record settings, save/backup if required, and hand over basic user operation

7. BMS / communications checks

CheckAction
ProtocolConfirm communications mode: Modbus RTU, BACnet MSTP, Temperzone, Smart Temp UI, Intesis or other configured adapter.
AddressConfirm no two devices on the same node share the same network address.
Baud / parity / stop bitsConfirm all devices on the same RS-485 network share the same settings.
Wiring polarityCheck A/B polarity and shield grounding. Avoid star or branched wiring where RS-485 instability occurs.
Termination / biasIf communications are unstable after confirming settings and wiring, test SW2 communications DIP options for termination and bias according to site network requirements.

8. Troubleshooting flow

SymptomFirst checksLikely direction
Blank screenCheck 24/24C power, polarity if DC, control transformer and wiring at base.Power supply or wiring issue before controller failure.
Rooftop unit does not startCheck mode, schedule, override, set point, installer lockout, anti-cycle/minimum run timers and output relay status.If Halo output energises, fault may be rooftop unit wiring or rooftop control circuit.
Heating when cooling / cooling when heatingCheck SW2 heat pump vs heat/cool, SW3 reversing valve logic, Y/W wiring and rooftop unit logic.Configuration or crossed wiring issue.
Fan not operatingCheck Fan Auto/On, SW1 fan speed selection, G/Aux relay allocation and fan control settings.Fan configuration or rooftop fan control wiring.
Zone temperature inaccurateCheck correct Smart Temp sensor type, sensor wiring, sensor input assignment, RS-01/02 switch and location.Sensor type, wiring or configuration issue.
Wi-Fi cannot connectCheck Enable Wi-Fi, password, signal strength, hidden network entry, security type and internet/server access.Router/firewall issue if local Wi-Fi joins but server/app pairing fails.
BMS not seeing controllerCheck protocol, address, baud, parity, stop bits, A/B polarity, shielding, topology and termination/bias.Communications settings or RS-485 wiring issue.

9. Freshdesk ticket note template

Suggested wording:

SMT-850 Halo rooftop package unit controller support completed. Site issue reported as: [insert]. Controller screen status checked: [OK / blank / alert shown]. Mode/schedule/set point checked: [insert]. Installer menu access required: [yes/no]. Default/known PIN: [insert only if appropriate]. Wiring checked: 24/24C power, R common, G/Y/W outputs, Aux relays, UI/AO and Comms A/B as applicable. DIP settings checked: SW1 fan speed, SW2 heat/cool vs heat pump, SW3 fan/reversing valve logic, SW4 left off. RTU output test completed: fan [OK/not OK], cooling [OK/not OK], heating [OK/not OK], zones/economy [OK/not applicable], BMS [OK/not applicable]. Result/recommendation: [insert].
Escalation trigger: Escalate before replacing the controller if outputs are energising correctly but the rooftop unit does not respond, if BMS settings are unknown, if the installer PIN has been changed and not documented, or if mains voltage may have been applied to a low-voltage terminal.