JII Refrigerant Charge Calculator

This article explains how to use the JII refrigerant charge calculation shown in the service calculator.

Quick Answer
  • Total refrigerant charge = Factory Charge (A) + Additional Pipe Charge (B)
  • 1/4 in. liquid pipe additional charge: 0.021 kg per metre
  • 3/8 in. liquid pipe additional charge: 0.058 kg per metre
  • Maximum system charge shown for 1 outdoor unit: 15.7 kg

Calculation Method

The calculator separates the refrigerant charge into two parts:

SectionDescription
AFactory refrigerant charge for the selected outdoor unit model
BAdditional refrigerant required for the entered pipe lengths
Formula
Total Refrigerant Charge (kg) = A + B

Step 1 - Select the Outdoor Unit

Select the applicable Outdoor 1 (Master) model in the calculator.

The calculator then provides the corresponding Factory Charge. This value becomes Section A of the calculation.

Step 2 - Enter Additional Pipe Length

Enter the applicable pipe length in metres for each pipe size shown in the calculator.

Pipe SizeAdditional Charge RateCalculation
1/4 in.0.021 kg/mPipe length (m) x 0.021
3/8 in.0.058 kg/mPipe length (m) x 0.058

Add the calculated values for both pipe sizes together. This becomes Section B.

Step 3 - Calculate Total Refrigerant Charge

Add the factory charge and the additional pipe charge:

Total Refrigerant Charge (kg) = Factory Charge (A) + Total Pipe Length Charge (B)

Worked Example

The following example demonstrates the calculation method only.

  • Factory charge (A): 10.00 kg
  • 1/4 in. pipe length: 20 m
  • 3/8 in. pipe length: 30 m

1/4 in. pipe charge:
20 m x 0.021 kg/m = 0.42 kg

3/8 in. pipe charge:
30 m x 0.058 kg/m = 1.74 kg

Total additional pipe charge (B):
0.42 kg + 1.74 kg = 2.16 kg

Total system refrigerant charge:
10.00 kg + 2.16 kg = 12.16 kg

Maximum System Charge

Maximum charge shown in the calculator: For a system using 1 outdoor unit, the maximum total refrigerant charge displayed is 15.7 kg.

Always compare the final calculated refrigerant quantity with the maximum system charge shown for the applicable system configuration.

Technician Checklist

  1. Select the correct outdoor unit model.
  2. Confirm the factory refrigerant charge shown by the calculator.
  3. Measure the applicable 1/4 in. and 3/8 in. pipe lengths.
  4. Calculate the additional charge using the applicable kg/m rate.
  5. Add all additional pipe charges together.
  6. Add the additional charge to the factory charge.
  7. Confirm the final system charge does not exceed the maximum shown by the calculator.
  8. Record the final refrigerant charge on the commissioning documentation.
Source: JII Refrigerant Calculator supplied in the service reference material.